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precision-machining

 Precision Machining

    • Multi-tasking machines (multiple spindle, multiple turret)
    • CNC Gear Fabrication
    • Swiss Type Multi-tasking Machines
    • CNC Lathe Machining
    • CNC Vertical Milling
    • CNC Horizontal Milling with Multi-Pallet Robot
    • CNC 5-Axis Milling
    • CNC Swiss Type Turning
    • Wire EDM
    • CNC Cylindrical Grind
    • Hone
    • Precision Gear Fabrication
    • Gear Hobbing
    • Gear Shaping
    • Bevel Gear Cuttingzeiss
    • Internal Gear Broaching
    • Laser Welding
    • Heat Treating
    • Passivation
    • Specialty Process Sourcing Expertise
    • All required fixturing is designed and manufactured in house
    • Highly Qualified Inspection Department
      • Zeiss Contura Coordinate Measuring Machine (CMM)
      • Brown and Sharp Coordinate Measuring Machine (CMM)
      • PECo Next Dimension 300 Gear Analyzer
      • Micro Vu Vertex Vision System
      • Multiple Starrett Optical Comparators with Digital Readout
      • TESA Scanner
      • PECo Dual Flank Test Roll Checker
      • Micro Check Dual Flank Test Roll Checkers
      • Multiple Vari-Roll Dual Flank Test Roll Checkers
      • Mitatoyo Toolmakers Microscope with Digital Readout
      • Inspection Xpert software for First Article Reports

Advanced Products

  • Custom Gearboxes
    • Fabricated to Customer Design or Designed by CGI Engineers to Customer Requirements
    • In House Manufacture of Precision Individual Components
    • Assembly and testing to Customers Requirements
  • Complex Machined Components
  • Assembly and Testing of Mechanical or Electro-Mechanical Assemblies
  • ESD Procedures and ESD Compliant Workbenches
  • Assembly and Testing of Small to Large Multi-items component listscut-away-raptor-a
  • Testing of a variety of functions based on Customer Requirements
  • Inventory Management Solutions including Kanban and Blanket Purchase Order

Vertically Integrated Services

  • Design Engineering Services Utilizing Latest Software and Technology:
    • SolidWorks
    • SolidWorks Simulation (Finite Element Analysis)
    • Gear Design and Analysis Software
  • Applications Engineering specializing in:
    • Individual Gear Design
    • Gear Train / Gear Box Analysiscgi-3d-cad-services
    • Customized Gear Box Design
    • Precision Machined Component Design
    • Design Support for Advanced Devices and Systems
  • Testing/Validation Services:
    • Process Flowchart
    • Process Failure Modes Effects and Analysis (pFMEA)
    • Special Process Validations
    • First Article Reports
    • Process Capability Studies
    • Collaborative Inspection Plan Development
    • Control Plans
  • Sourcing Services integrated into CGI’s robust Quality System:
    • Specialty Processes
    • Off shore sourcing
  • Training Services:
    • Gear Seminars for Engineering Teams
      • Small or Large Groups
      • Located at CGI’s Headquarters or Your Site
    • Training Webinars
  • Manufacturing Engineering Support
    • Design for Manufacturability
    • Fixturing Design and Fabrication
    • Prototyping Support (Solid Model, 3D Printer)
    • Process controls designed and implemented
    • Process development for Assembly and Testing of Motion Control Assemblies for Advanced Devices and Systems
    • Minitab Statistical Analysis tools
    • Computer Aided Machining (CAM)
    • Six Sigma black belt expertise
  • Failure Analysis Services
  • Rapid Prototype and 3D Printer Services
  • Infor Visual Enterprise ERP system allows for integrated manufacturing system along with systematic, traceable and controlled processes .
  • Kanban/Inventory Management programs

Materials List – CGI regularly works on a large variety of materials. Below is a partial list of materials we work with. If a particular material is not on this list, please enquire.non-metallic-gearing

  • Materials:
  • Stainless Steels (all)
    • 300 Series all types
    • 400 Series all types
  • Aluminum all types
  • Exotics Metal Materials
    • Titanium
    • Nitronic all types
    • Inconel
    • Stellite
    • M-50
    • BG42
    • Tungsten
    • Waspaloy
    • Hasteloy
    • Cobalt
  • Ceramicsvaried_processes-a
  • Exotic Plastics all types
    • PEEK
    • PTFE
    • Nylon
    • Acetals
    • Polycarbonates
    • Ultems
    • Polyurethane
    • Rubber
    • Polyimide / amide

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