Capabilities

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 Precision Machining

• Multi-tasking machines (multiple spindle, multiple turret)
• CNC Gear Fabrication
• Swiss Type Multi-tasking Machines
• CNC Lathe Machining
• CNC Vertical Milling
• CNC Horizontal Milling with Multi-Pallet Robot
• CNC 5-Axis Milling
• CNC Swiss Type Turning
• Wire EDM
• CNC Cylindrical Grind
• Hone
• Precision Gear Fabrication
• Gear Hobbing
• Gear Shaping
• Bevel Gear Cutting
• Internal Gear Broaching
• Laser Welding
• Heat Treating
• Passivation
• Specialty Process Sourcing Expertise
• All required fixturing is designed and manufactured in house
• Highly Qualified Inspection Department
  • Zeiss Contura Coordinate Measuring Machine (CMM)
  • Brown and Sharp Coordinate Measuring Machine (CMM)
  • PECo Next Dimension 300 Gear Analyzer
  • Micro Vu Vertex Vision System
  • Multiple Starrett Optical Comparators with Digital Readout
  • TESA Scanner
  • PECo Dual Flank Test Roll Checker
  • Micro Check Dual Flank Test Roll Checkers
  • Multiple Vari-Roll Dual Flank Test Roll Checkers
  • Mitatoyo Toolmakers Microscope with Digital Readout
  • Inspection Xpert software for First Article Reports

Advanced Products

• Custom Gearboxes
  • Fabricated to Customer Design or Designed by CGI Engineers to Customer Requirements
  • In House Manufacture of Precision Individual Components
  • Assembly and testing to Customers Requirements
• Complex Machined Components
• Assembly and Testing of Mechanical or Electro-Mechanical Assemblies
• ESD Procedures and ESD Compliant Workbenches
• Assembly and Testing of Small to Large Multi-items component lists
• Testing of a variety of functions based on Customer Requirements
• Inventory Management Solutions including Kanban and Blanket Purchase Order

Vertically Integrated Services

• Design Engineering Services Utilizing Latest Software and Technology:
  • SolidWorks
  • SolidWorks Simulation (Finite Element Analysis)
  • Gear Design and Analysis Software
• Applications Engineering specializing in:
  • Individual Gear Design
  • Gear Train / Gear Box Analysis
  • Customized Gear Box Design
  • Precision Machined Component Design
  • Design Support for Advanced Devices and Systems
• Testing/Validation Services:
  • Process Flowchart
  • Process Failure Modes Effects and Analysis (pFMEA)
  • Special Process Validations
  • First Article Reports
  • Process Capability Studies
  • Collaborative Inspection Plan Development
  • Control Plans
• Sourcing Services integrated into CGI’s robust Quality System:
  • Specialty Processes
  • Off shore sourcing
• Training Services:
  • Gear Seminars for Engineering Teams
    • Small or Large Groups
    • Located at CGI’s Headquarters or Your Site
  • Training Webinars
• Manufacturing Engineering Support
  • Design for Manufacturability
  • Fixturing Design and Fabrication
  • Prototyping Support (Solid Model, 3D Printer)
  • Process controls designed and implemented
  • Process development for Assembly and Testing of Motion Control Assemblies for Advanced Devices and Systems
  • Minitab Statistical Analysis tools
  • Computer Aided Machining (CAM)
  • Six Sigma black belt expertise
• Failure Analysis Services
• Rapid Prototype and 3D Printer Services
• Infor Visual Enterprise ERP system allows for integrated manufacturing system along with systematic, traceable and controlled processes .
• Kanban/Inventory Management programs

Materials List – CGI regularly works on a large variety of materials. Below is a partial list of materials we work with. If a particular material is not on this list, please enquire.

• Materials:
• Stainless Steels (all)
  • 300 Series all types
  • 400 Series all types
• Aluminum all types
• Exotics Metal Materials
  • Titanium
  • Nitronic all types
  • Inconel
  • Stellite
  • M-50
  • BG42
  • Tungsten
  • Waspaloy
  • Hasteloy
  • Cobalt
• Ceramics
• Exotic Plastics all types
  • PEEK
  • PTFE
  • Nylon
  • Acetals
  • Polycarbonates
  • Ultems
  • Polyurethane
  • Rubber
  • Polyimide / amide