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CGI Motion
Advanced Products for Robotics and Automation
CGI Capabilities
- Multi-tasking machines (multiple spindle, multiple turret)
- CNC Gear Fabrication
- Swiss Type Multi-tasking Machines
- CNC Lathe Machining
- CNC Vertical Milling
- CNC Horizontal Milling with Multi-Pallet Robot
- CNC 5-Axis Milling
- CNC Swiss Type Turning
- Wire EDM
- CNC Cylindrical Grind
- Hone
- Precision Gear Fabrication
- Gear Hobbing
- Gear Shaping
- Bevel Gear Cutting
- Internal Gear Broaching
- Laser Welding
- Heat Treating
- Passivation
- Specialty Process Sourcing Expertise
- All required fixturing is designed and manufactured in house
- Highly Qualified Inspection Department
- Zeiss Contura Coordinate Measuring Machine (CMM)
- Brown and Sharp Coordinate Measuring Machine (CMM)
- PECo Next Dimension 300 Gear Analyzer
- Micro Vu Vertex Vision System
- Multiple Starrett Optical Comparators with Digital Readout
- TESA Scanner
- PECo Dual Flank Test Roll Checker
- Micro Check Dual Flank Test Roll Checkers
- Multiple Vari-Roll Dual Flank Test Roll Checkers
- Mitatoyo Toolmakers Microscope with Digital Readout
- Inspection Xpert software for First Article Reports
- Custom Gearboxes
- Fabricated to Customer Design or Designed by CGI Engineers to Customer Requirements
- In House Manufacture of Precision Individual Components
- Assembly and testing to Customers Requirements
- Complex Machined Components
- Assembly and Testing of Mechanical or Electro-Mechanical Assemblies
- ESD Procedures and ESD Compliant Workbenches
- Assembly and Testing of Small to Large Multi-items component lists
- Testing of a variety of functions based on Customer Requirements
- Inventory Management Solutions including Kanban and Blanket Purchase Order
Design Engineering Services Utilizing Latest Software and Technology:
- SolidWorks
- SolidWorks Simulation (Finite Element Analysis)
- Gear Design and Analysis Software
Applications Engineering specializing in:
- Individual Gear Design
- Gear Train / Gear Box Analysis
- Customized Gear Box Design
- Precision Machined Component Design
- Design Support for Advanced Devices and Systems
Testing/Validation Services:
- Process Flowchart
- Process Failure Modes Effects and Analysis (pFMEA)
- Special Process Validations
- First Article Reports
- Process Capability Studies
- Collaborative Inspection Plan Development
- Control Plans
Sourcing Services integrated into CGI’s robust Quality System:
- Specialty Processes
- Off shore sourcing
Training Services:
- Gear Seminars for Engineering Teams
- Small or Large Groups
- Located at CGI’s Headquarters or Your Site
- Training Webinars
Other Services:
- Manufacturing Engineering Support
- Design for Manufacturability
- Fixturing Design and Fabrication
- Prototyping Support (Solid Model, 3D Printer)
- Process controls designed and implemented
- Process development for Assembly and Testing of Motion Control Assemblies for Advanced Devices and Systems
- Minitab Statistical Analysis tools
- Computer Aided Machining (CAM)
- Six Sigma black belt expertise
- Failure Analysis Services
- Rapid Prototype and 3D Printer Services
- Infor Visual Enterprise ERP system allows for integrated manufacturing system along with systematic, traceable and controlled processes .
- Kanban/Inventory Management programs
CGI regularly works on a large variety of materials. Below is a partial list of materials we work with. If a particular material is not on this list, please enquire.
Stainless Steels (all)
- 300 Series all types
- 400 Series all types
Aluminum (all types)
Exotics Metal Materials
- Titanium
- Nitronic all types
- Inconel
- Stellite
- M-50
- BG42
- Tungsten
- Waspaloy
- Hasteloy
- Cobalt
Ceramics
Exotic Plastics (all types)
- PEEK
- PTFE
- Nylon
- Acetals
- Polycarbonates
- Ultems
- Polyurethane
- Rubber
- Polyimide / amide
Precision Machining
- Multi-tasking machines (multiple spindle, multiple turret)
- CNC Gear Fabrication
- Swiss Type Multi-tasking Machines
- CNC Lathe Machining
- CNC Vertical Milling
- CNC Horizontal Milling with Multi-Pallet Robot
- CNC 5-Axis Milling
- CNC Swiss Type Turning
- Wire EDM
- CNC Cylindrical Grind
- Hone
- Precision Gear Fabrication
- Gear Hobbing
- Gear Shaping
- Bevel Gear Cutting
- Internal Gear Broaching
- Laser Welding
- Heat Treating
- Passivation
- Specialty Process Sourcing Expertise
- All required fixturing is designed and manufactured in house
- Highly Qualified Inspection Department
- Zeiss Contura Coordinate Measuring Machine (CMM)
- Brown and Sharp Coordinate Measuring Machine (CMM)
- PECo Next Dimension 300 Gear Analyzer
- Micro Vu Vertex Vision System
- Multiple Starrett Optical Comparators with Digital Readout
- TESA Scanner
- PECo Dual Flank Test Roll Checker
- Micro Check Dual Flank Test Roll Checkers
- Multiple Vari-Roll Dual Flank Test Roll Checkers
- Mitatoyo Toolmakers Microscope with Digital Readout
- Inspection Xpert software for First Article Reports
Advanced Products
- Custom Gearboxes
- Fabricated to Customer Design or Designed by CGI Engineers to Customer Requirements
- In House Manufacture of Precision Individual Components
- Assembly and testing to Customers Requirements
- Complex Machined Components
- Assembly and Testing of Mechanical or Electro-Mechanical Assemblies
- ESD Procedures and ESD Compliant Workbenches
- Assembly and Testing of Small to Large Multi-items component lists
- Testing of a variety of functions based on Customer Requirements
- Inventory Management Solutions including Kanban and Blanket Purchase Order
Vertically Integrated Services
Design Engineering Services Utilizing Latest Software and Technology:
- SolidWorks
- SolidWorks Simulation (Finite Element Analysis)
- Gear Design and Analysis Software
Applications Engineering specializing in:
- Individual Gear Design
- Gear Train / Gear Box Analysis
- Customized Gear Box Design
- Precision Machined Component Design
- Design Support for Advanced Devices and Systems
Testing/Validation Services:
- Process Flowchart
- Process Failure Modes Effects and Analysis (pFMEA)
- Special Process Validations
- First Article Reports
- Process Capability Studies
- Collaborative Inspection Plan Development
- Control Plans
Sourcing Services integrated into CGI’s robust Quality System:
- Specialty Processes
- Off shore sourcing
Training Services:
- Gear Seminars for Engineering Teams
- Small or Large Groups
- Located at CGI’s Headquarters or Your Site
- Training Webinars
Other Services:
- Manufacturing Engineering Support
- Design for Manufacturability
- Fixturing Design and Fabrication
- Prototyping Support (Solid Model, 3D Printer)
- Process controls designed and implemented
- Process development for Assembly and Testing of Motion Control Assemblies for Advanced Devices and Systems
- Minitab Statistical Analysis tools
- Computer Aided Machining (CAM)
- Six Sigma black belt expertise
- Failure Analysis Services
- Rapid Prototype and 3D Printer Services
- Infor Visual Enterprise ERP system allows for integrated manufacturing system along with systematic, traceable and controlled processes .
- Kanban/Inventory Management programs
Materials List
CGI regularly works on a large variety of materials. Below is a partial list of materials we work with. If a particular material is not on this list, please enquire.
Stainless Steels (all)
- 300 Series all types
- 400 Series all types
Aluminum (all types)
Exotics Metal Materials
- Titanium
- Nitronic all types
- Inconel
- Stellite
- M-50
- BG42
- Tungsten
- Waspaloy
- Hasteloy
- Cobalt
Ceramics
Exotic Plastics (all types)
- PEEK
- PTFE
- Nylon
- Acetals
- Polycarbonates
- Ultems
- Polyurethane
- Rubber
- Polyimide / amide